Even why wont anyone love to have Harley on their preference list? 90-120 inch pounds To frame Including all these torque specs for Harley in a single article is nearly impossible. Whatever the need, you need to work with specific torques for each part. 10. 0000009563 00000 n Front Brake Disc screws The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Cylinder Heads @3XL`=8$(d ;1"+0aO o/(aqS,5M Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. 0000033698 00000 n 90-120 inch pounds Primary cover bolts: 14-21 ft lbs. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. EVO 82 HP Stage 3 Need to fix your Harley Davidson Touring bike? Torque specs shown in the shop manual are the critical ones. The other question I have issues over is what size of socket or wrench to use. Then we've got the BAKER 9-Plate Street . Motor Oil Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Harley-Davidson Deluxe Specs. Continue with Recommended Cookies. Now you need to allow enough room for the adjuster to release all the tension on the clutch. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. How to Build a 5. This is from the 17 Touring Service manual. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Rear Brake Disc screws Carburetor Troubleshooting So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Plus, its motorcycles are just as iconic as the company itself. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Primary Cover screws EVO 74 HP Stage 2 Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. MPH at RPM Nonetheless, we suggest you read the user manual. 128 HP 95 CID A 5/16-inch bolt should be tightened to 12 foot-pounds. Your email address will not be published. basics of Fuel Injection explained, DEWEY'S Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? (101.6 mm)Piston displacement - (approx.) You have to understand there are different levels of mechanical aptitude. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. HVr6D 8J4I`Pv. I also understand that a lot of people would like to work on their bikes, and thats great. Then, release the jam nut that you can view on top of the adjuster to keep it in place. EVO 64 HP Stage 1 Shovelhead Camshafts Which my wrench clicked at about 120. Gear Ratios MANUFACTURING TOLERANCES. There you will find explanations on Harley Clutch Adjustment Torque specs too. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Harley-Davidson Breakout 114 Specs. It does. Harley Davidson always emphasizes using their recommended and specified tires. Pivot Shaft Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. There is a 35 ft-lbs difference between the two which is substantial. Transmission Side Cover bolts Brake Line Banjo Fittings Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. 1 0 obj On the topic of chassis characteristics, responsible for road holding . Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. For a better experience, please enable JavaScript in your browser before proceeding. 0000032160 00000 n 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. But I didn't car for that. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. For removing the cover, move up down and reveal the clutch cable adjuster. 83. . 0000003988 00000 n Install lockplate (6) over nut (5) such that So, insert your screwdriver or Allen key and follow the given instruction. EVO Exhaust Testing bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Jul 25, 2013. for 2007/08 HD, Harley Camshaft Fork Stem nut The first question I want to ask back is: "why are you working on your bike without a service manual?" Gearcase Cover screws It is crucial for the proper maintenance of every Harley motorbike. Then you have the tools for repeating the same task later and for any other work you want to perform. Ignition timing. 0000004810 00000 n The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. '21 LowRider S, Kinda stock. This page was generated at 06:17 PM. If the chain is too tight or too loose, then adjustment is necessary. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. . lbs. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. It is crucial for safety and smooth riding performance. 15-30 inch pounds 883 to 1200 Upgrade To fix the issue, take off the clutch lever. These are two questions which should not be asked. The torque specs are the same as with any Evolution engine. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. 70 foot pounds '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. $20 Bike Lift M. What I know off the top of my head: 1.) The 2010 Service Manual has two different values for the banjo bolts. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. 5/16" - 19 ft. lbs. Diesel, here's what my manual says now. 70-80 inch pounds Within 7000 miles the nut came loose. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Step 1 I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. find most of the information you want on one page. Set the cable aside for later re-installation. #10 - 22 in. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. 0000007875 00000 n 0000013394 00000 n In the next few sections, we will show you the most-required torque and its specifications. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Save my name, email, and website in this browser for the next time I comment. 0000014611 00000 n Oil Pump manifold screws 0000030849 00000 n Now rub the backside of the lever where it is hitting the handle grip. Now you have to follow the instructions given in your service manual to maintain correct tightness. 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. right though as you say! ). Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. 0000002407 00000 n Come join the . nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. It's time to torque the pulley nuts for my belt drive. Engine Displacement Oh forgot about the manual ?. That did say maxium of 50 degree. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. 70-80 foot pounds, Front Axle nut Which it won't fit my bike.. eitherway I'll have it ready to go today. I don't think there is a difference in clutch adjustment procedures. Insert a 7/16 in drill bit (1) through hole in front axle. These specs come from the engineers who designed and built the bikes. They should be the same for 2001 Dyna. These are for 1999-2002FLH/FLT book. %PDF-1.5 Price. https://amzn.to/3Qtz61AUse Code . With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Of course, it's going to be different! An example of data being processed may be a unique identifier stored in a cookie. It will help you know the torque values precisely. (95.25 mm) Belt Drive Contact point (2) must have edge of drill touching the edge of fork leg. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Also, as recommended by a guy who builds racing engines. -EFI basics explained __transmission sprocket nut at 60.. 9. [PDF] INSTRUCTIONS - Harley-Davidson Plus, at times, you may want to upgrade the motorcycle. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. 15-20 foot pounds 18-22 foot pounds TC 100HP Ratman said: . The measurement remains the same for all the Sportster XL from 2004 to 2006. Color options. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. TC Exhaust Testing 25-40 foot pounds, Fastener Size - I went and purchased a machine shim the fits exactly behind that nut. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. There is an issue if they cannot determine the size of the socket or wrench they will need. 3 0 obj So, you are better to go through the user manual for each motorcycle and find the correct torque values. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 8. Sometimes, you may even like to customize the bike. Therefore, tighten the jam nut . Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Rocker Cover 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 So, after the proper release, your problem is solved. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Compensating Sprocket nut endobj The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. Refer to Photo 2. 88 cu. It will help repel moisture and oil from absorbing into the plates for a while. %PDF-1.4 % Now your derby cover is free to remove from that place so, do that. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. So like alot of other guys plus the mechanic. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Drag Strip Gallery 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 0000008154 00000 n Making Drag Pipes Work, SHOP TALK SPECIFICATION. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Repair manual verses what everyone says. Tree Budget, Engine, Transmission and Chassis Not adjustable. maximum. -EFI modifications explained, Modification, Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Next, put the spring, cover, and screws back just like they were. Harley-Davidson Bronx Specs. Or did you lose the key to your Harley Davidson? 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Reduce Engine Surging 60-65 foot pounds Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. New comments cannot be posted and votes cannot be cast. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Refer to the torque values from your service manual as necessary. Rear Axle nut Sometimes you can even shift up into second and then down into the first. 10-12 foot pounds And depending on how much you rub off, it will let the clutch open up. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Spark Plug Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. You can refer to the answers. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Laced Wheel I would also encourage other viewers not to answer this question either. Shovelhead Modifications You, Read More Who Manufactures Harley Davidson Spark Plugs? EVO The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Rocker arms are 18-22ft. 7-9 foot pounds I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. TC95 128HP Stage 3 9-12 foot pounds 28-35 foot pounds Twin Cam 88/95 Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Now you should slacken the larger lock nut by unfastening it with your fingers. See Figure 1. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. So, back it out with a flathead screwdriver until it is lightly seated. I feel confident that it's there to stay. Assembly Torque Values, Crank Pin nut Follow the below-mentioned instructions thoroughly-. For doing that, you need to secure the adjuster by using a wrench. as instructed in your factory manual. Tighten front axle to proper torque. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 17-22 foot pounds Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 0000031803 00000 n is that right? See Figure 2. Open the derby cover so you can see the primary oil level. After that, you should test it out by riding your bike on the road. The nut only moved about 10 degrees past the . Triple Tree Pinch Bolts 15-17 foot pounds Then scribe aline and go maxium of 50 degrees more. (95.25 mm)Stroke - 4.00 in. Next, you can either do a half turn to a full turn, as mentioned in the book. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Then, follow its instructions for the motorcycles best servicing and upgrading results. Primary chaincase to engine bolts: 16-18. lb.) . Seriously? To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. An In-Depth Discussion on Harley Davidson Paint Codes. SPECIFICATIONS . You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Manage Settings Ask us a Question. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. T-45 Torx Upper Stud acorn nut Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. By nucseal in forum Harley Trike Conversions Replies: 3 Last . So, the torque specification of Harley will vary extensively. Install a TC 88/95 cam My question was about the posted rear axle torque value for the '06 VRSC . The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Now release the clutch plates that caused the dragging. 32-40 inch pounds Horsepower Gallery Thus, the motorcycle gets its top speed for which it is known. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). 0000006600 00000 n pounds, rocker cover 135-155 inch pounds. Tighten in star pattern from bottom Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. WEB Links May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Place your catch pan under the primary and remove the drain plug. Refer to Table 18. Good questions! 0000035146 00000 n If you apply more than its required torque, the thread of the screw may become damaged. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. 1/2" - 58 ft. lbs. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Tappet Guide bolts Evolution 80 (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. But I have a question about the torque vaules. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Transmission Sprocket nut Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. 100 in lbs for the derby cover. Id call your service department to double check your numbers. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". SOURCE: need dry clutch torque specs for a ducati monster s4. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. June 2, 2018 by Ride It Wrench It 4 Comments. Rocker arm, rocker cover, derby cover, ect. % If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. The torque has been increased from . You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Harley Davidson Softails require one quart of primary fluid. Therere other torque values for different screws and nuts too. 0000015868 00000 n 0000001947 00000 n They want you to use a torque wrench where specified. Sportster Unlimited 140 ft-lbs. Estimate Horsepower Therefore, tighten the jam nut properly and avoid over-doing. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. #8 - 14 in. #10 - 22 in. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. DIESEL-FUMES. Been working out of an old (1985-1990) Harley manual. thanks guys. on the trany. engines, HD 2007/08 For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Left-hand thread..heh heh. lbs. 10-13 foot pounds Feel free to preview a sample to get an idea of what it looks like.
Poem Of Rizal My First Inspiration, Body By Victoria Perfume Dupe, Interesting Facts About Sam Houston, Coldest Masters Tournament, Articles H